Misc. updates FUN

September 20, 2010

Happy Monday Funday!

Before I get to the meat of today’s post, which will either discuss biodegradable plastics OR the SPC meeting (I haven’t decided yet…) I wanted to provide you with a recap of Dordan’s various sustainability initiatives and miscellaneous tid bits…

Composter update:

First, our composter is totally finished; last week compost Phil added a retractable roof to keep the critters our and the smell in. She’s a real beaut! Now we are in the process of getting separate bins in the cafeteria for our employees to place their food scraps in, thereby providing our compost pile with the nitrogen required for success! Pictures to come!

Zero-waste update:

Because I have been so busy with miscellaneous Pack Expo tasks (check out Dordan’s exciting 2010 Pack Expo-only Show Specials at: http://www.dordan.com/dordan_2010_pack_expo_only_show_specials.shtml) the zero-waste initiative was placed on the backburner. Now that I am back and don’t have any plans to travel in the near future, I am in the process of creating a zero-waste action plan. More details to come but I assume another waste audit is on the horizonL.

Victory Garden Update:

Emily and Phil have staked out the plot for their organic farm next spring. While it was smaller than anticipated, they are very excited about Dordan donating the use of its land to the production of organics for local restaurants. Due to their intentions of growing an organic garden on Dordan’s land next spring, we have cancelled plans to spray our land with pesticides, which in the past has been done to preserve our yard and trees from annoying infestations. Emily has plans to plow the area this fall to determine the quality of the soil prior to retiring for the winter. In addition, she and I are researching how to build a greenhouse as she expressed a desire for a warm room to start her seedlings in before moving them outside with the start of the growing season next spring.

Grassroots education update:

I am going to the Woodstock High school this Wednesday for their first meeting of the Environmental Task Force. The ETF is made up of administrative folk and one student representative and its task is to develop and implement various sustainability initiatives in D200 schools. I have been invited to pitch my desire to teach students about recycling to the various principals and deans that sit on the Committee and see what other ways I can get involved in the community.

SPC Executive Committee update:

As some of you know, I have been nominated for the Executive Committee of the Sustainable Packaging Coalition. To recap, the SPC is…

…An industry working group dedicated to a more robust environmental vision for packaging. Through strong member support, an informed and science-based approach, supply chain collaborations and continuous outreach, we endeavor to build packaging systems that encourage economic prosperity and a sustainable flow of materials.

The Exec Committee, therefore, is described as follows:

Our Executive Committee consists of nine elected members and one GreenBlue representative, all of whom are dedicated to the SPC and our mission. As a project of GreenBlue, the SPC is ultimately governed by the charter and Board of GreenBlue. The Executive Committee is an advisory committee to GreenBlue and the SPC Director. In this advisory capacity, they provide strategic and fiscal guidance on meetings, events, projects, and all aspects of the Coalition. The Executive Committee is required to have a minimum representation from the supply chain and elections are held once a year in the fall. Members serve three-year terms.

Here is a list of the current Exec Committee:

Scott Ballantine, Packaging Project Manager, Microsoft

Alan Blake, Associate Director, Procter & Gamble

Scott Carpenter, Senior Research Engineer, SC Johnson

Humberto Garcia, Packaging Manager Ice Cream and Beverages, Unilever

Sara Hartwell, Environmental Specialist, U.S. EPA

Lance Hosey, President and CEO, GreenBlue

Jennifer McCracken, Environmental Manager, HAVI Global Solutions

Shanna Moore, Sustainability Director, DuPont

Karen Proctor, Professor, Rochester Institute of Technology

Gerald Rebitzer, Sustainability Leader, Amcor Flexibles Europe & Americas

According to the SPC website,

…The SPC 2010 Executive Committee elections will be held online following the Fall Members-Only Meeting and each member company is entitled to one vote. There are three positions open in this election. The terms are for three years, beginning in October 2010. We are required to have at least one Executive Committee representative from each of these major supply chain groups that make up the majority of SPC members. These groups include: Material Manufacturer, Packaging Converter and Brand Owner/Retailers.

At the meeting in Phoenix last week I was introduced as a candidate for this election, along with the other nominated parties. My face was also in the brochure with a small bio, which was sort of funny. Check it out here: http://sustainablepackaging.org/uploads/Documents/SPC_Fall_2010_EC_Committee_Nominees.pdf.

Granted I am very excited and honored to be nominated for this Committee, I honestly don’t think I even stand a chance as most of those who I am running against have been in the sustainable packaging industry for longer than I have been alive! I actually feel kind of silly to be listed alongside these truly outstanding people as I have so little experience; oh well, now is not a time to get sheepish—if I don’t get nominated this year there is always next year and the following year and the following year etc. until I am as experienced and renowned as those who have won a seat on this coveted Committee. Three cheers for perseverance!

And, this is totally ridiculous but AWSOME: An industry-friend who is also running for the Exec Committee sent the following email to those parties vested in the outcome of the election; HILARIOUS!

Subject: Exec Committee Elections … maybe this isn’t for prime time but I thought I’d kick it over to those of you I know for a laugh

Hello fellow SPC members

As some of you may know, I have been nominated by at least … oh, I don’t know, a hundred people or so for the exec committee at the SPC. I have developed some great relationships with many of you as we travel in small circles within the sustainable packaging community.  From sitting across each other and watching the tumbleweeds blow down the aisle at the Wal-Mart expo, touring stinky MRF’s as members of SERDC, hiking around Asia on the US Delegation for ISO and making fun of some of the applications on the GreenerPackage judging committee.

But, the purpose of this email is to talk about something much more serious.  Now, I’ve been told to run a clean campaign and I intend to do so but there are some things going on with some of the other candidates that I must bring to your attention.

 Why, just the other day someone sent me this snapshot of Chandler Slavin.

Upsetting, I know. I thought I knew chandler well but it appears that she has a few stamps on her passport to Kabul and I just don’t know what to say.

The author of the email then goes on to display silly pictures of all the other candidates running, followed by a “vote for me” call to action. Why I outta…

Sustainability logo design update:

Dordan has finally decided on a sustainability logo, which was developed in an attempt to brand Dordan’s 2011 Sustainability Efforts. We are in the process of polishing it up prior to giving it to our web designer for incorporation on Dordan’s homepage. Look out for our new logo in the upcoming weeks; I hope you like it!

Traditional Dordan logo redesign:

We have currently put off plans to re-do Dordan’s traditional logo (4 D’s) because, as I moved into the position of Marketing Manager this summer, I began to feel as though we/I had bitten off more than is chewable, or something like that. Also, to transition Dordan’s traditional aesthetic to a new one right before Pack Expo may be confusing for those just starting to become familiar with the Dordan brand, as this is the first year since the eighties that we have done any branding marketing in the form of print ads.

National TV Show update:

In a recent post, I described how Dordan was contacted by a National TV Show that is looking to do a series on Sustainable Business Solutions for the 21st Century and was interested in covering Dordan’s Story to Sustainability in a 5 minute segment, hosted by an entertainment personality. After several interviews and conversations between me, Dordan’s CEO, and the Assistant Producer of this show, it was explained that we would have to pay a “booking fee” to be featured as a “guest” on this segment. After a lot of reflection, we decided to let this opportunity go; I still don’t know if this was a scam or not…

Speaking opportunity:

Guess what: Yours truly has been invited to present at “Sustainable Plastics Packaging 2010” in Atlanta on December 8th-9th about my work on recycling clamshells! Again, for those of you who have not read it, visit http://www.greenerpackage.com/recycling to download my report on recycling. This is the result of a year’s research and draws on my involvement with Walmart-Canada, though it is an independent work. It is a concise yet technical treatment of why thermoforms are not recycled in most American communities, with suggestion for the industry. The name of my presentation will be the name of my report (Recycling Report: the truth about clamshell/blister recycling in America with suggestions for industry) and I am required to fill a whole 30 minutes; yikes! While I am getting better at public speaking, I consider myself no pro, so I am actually very nervous about this and plan to practice the yet-to-be-made presentation daily until the presentation itself! Overkill? I think not!

As an aside, I am in the process of copyrighting this Report and spent all day Thursday emailing it to those I thought would be interested in the content. Below is an email from one recipient, who provided the best feedback I have received to-date. While I can’t disclose his name and/or position, he is a governmental official for the waste management industry and has been a featured speaker at two conferences I have attended this y ear about recycling and issues related to extended producer responsibility.

Hi Chandler,

It was great to see you in Phoenix and now after reading your paper (finally!), I wish we had found more time to talk. I actually think this topic would make a very interesting and insightful session at a packaging conference because, as you have done with your piece, it would be instructive as to all the kinds of things that need to come together for any type of package to become recyclable.

Your paper is very thoughtful and well-researched and you clearly hit on the chicken-and-egg dilemma. I think the steps you identified for more information are on target and I believe other folks are thinking the same way. To that end, how much interactions have you had the APR’s rigids sub-committee? Their current activities are revolving around the same issues – the need for data, bale specs, etc. I’ve been a pretty detached member of the committee of late, with a number of other things on my plate (including preparation for the EPR discussions), so I cannot tell you any details about the current work. It strikes me, though, that if you have time and resources to do so, you are a natural to participate in that committee.

Here are some other observations, for what they are worth. I agree with you that achieving critical mass of material is the leverage point of recyclability. For thermoforms, we may have to accept a regimen for at least awhile of MRFs generating mixed rigid plastic, non-1 and 2 bottle bales and relying heavily if not exclusively on export markets for those bales. I think the export market remains pretty forgiving and still hungry for mixed resin bales, resting on the ability of low labor cost markets to do the sortation.

So if there can continue to be the gradual expansion of collection of this material and the marketing of truckload quantities from mostly larger MRFS, eventually there could be enough to attract the development of domestic, mixed resin, mixed product plastic reclamation facilities. These would in turn take pressure off the MRFs to spend capital and make room within limited footprints for more differential sorting and storage, both of which are expensive.

In a nutshell, then, I see the export market as critical to the incubation of material market for non-bottle rigids. There is also a broker[I know] that seems to have a pretty good handle on exporting as he sources different kinds of mixed bales for Asian markets – you might find it interesting to talk to him…

Once again, I think you are being very thoughtful about this whole thing and I commend you for taking on the challenge. You already know there are no easy answers but that hasn’t stopped you from working hard on the issue, which I really admire.

Not sure when our paths will cross again – I’m only going to the packaging shows when I am invited to come. So far apparently I have not worn out my welcome. But if you have the travel time and money, I would recommend thinking about coming to one of the Plastic Scrap conferences or APR meetings. I will be going to the one next March in New Orleans. Maybe I’ll see you there!

All the best!

Rely on export markets, he says…very interesting. I will let you all marinate on this and I will comment on this in a future post.

Below is a list of confirmed speakers for the conference:

  • Arno Melchior, Global Packaging Director, RECKITT BENCKISER GROUP PLC
  • Chandler Slavin, Sustainability Coordinator, DORDAN MANUFACTURING CO. INC.
  • Dailey Tipton, Global Leader of Sales & Marketing, FIRSTCARBON SOLUTIONS
  • Suzanne Shelton, CEO, SHELTON GROUP
  • Michael Sansoucy, National Sales Manager OR Rick Shaffer, President, NETSTAL MACHINERY
  • Patty Enneking, Group Director Global Sustainability and Environmental Affairs, KLOCKNER PENTAPLAST GROUP
  • Barbara G. McCutchan, Ph.D, Associate, PACKAGING & TECHNOLOGY INTEGRATED SOLUTIONS LLC
  • Aaron L. Brody, Ph.D, President and CEO, BRODY INC.
  • Scott Steele, Vice President – Global Analytical Labs, Global Training and Enterprise Projects, PLASTIC TECHNOLOGIES, INC.
  • Dave Clark, Director of Sustainability, AMCOR RIGID PLASTICS
  • Katherine O’Dea, Senior Fellow, GREENBLUE

Walmart-Canada MOC meeting update:

I have been invited to the next MOC meeting at the Walmart-Canada headquarters on November 20th…this also corresponds with the Walmart-Canada SVN meeting, but I don’t know if I will receive approval to attend this event(s) from upper management. I did send my Recycling Report to my co-lead, who forwarded it on to Walmart-Canada’s new sustainability packaging coordinator. I have not heard back from him nor have my notes, which I wrote summarizing the conversation from our last meeting in June, made it through Walmart legal yet…go figure.

GPP meeting update:

I believe my dream of wearing a suit in Paris in the fall has been blown to smithereens as I don’t think I will be allowed to attend the annual meeting of the Global Packaging Project scheduled for October 14th-15th in Paris. Waaaaaa!

Plane tickets are over $2,000.00!

And, the objective of this annual meeting of the GPP is to report on the success of the pilots, which were implemented by various member companies in hopes of determining the feasibility of the recently release metrics for assessing the sustainability of a package. Because Dordan had nothing to do with the development of the metrics or volunteered to test their validity via a pilot, it is difficult to justify sending a representative to this event; I have been arguing, to the dismay of our CEO, however, that it would do wonders for my insight into sustainable packaging metrics, though I hardly believe it will justify the expense!

SOOOO that’s what going on in the world of Dordan; exciting stuff!

And I know I said I would provide a recap of the SPC meeting/present my findings on biodegradable plastics today but I have exhausted my time dedicated to blogging for the day. I apologize!

See you tomorrow! You know they say Tuesday is the most productive day of the week; here’s hoping!

Greetings world!

Today has been an exciting day! We mapped out the plot for our Victory Garden and began working on the compost construction! Yippee!

First, let me introduce Emily, our fabulous Woodstockian farmer, who is going to be using Dordan’s land to grow organics on next spring. These organics will then be sold to her customers, which consist of local restaurants in Woodstock and our neighboring oasis of Crystal Lake, a.k.a. my hometown!

Strinking a pose!

She is joined by her father and former high school biology school teacher, Phil. As you can see, he’s serious about composting; check out his compost themed-shirt! For those of you who can’t make out the text, I will transcribe, because it tickles my fancy:

Compost

Because a rind is a terrible thing to waste!

Here here, Phil!

Ha!

For those of you unfamiliar with the term and/or demographic—and I myself just discovered such a concept—“locavore” refers to those people who have committed to consuming food grown and harvested within a 100 mile radius of their home. From what I understand, some locavores make the commitment for a month, while others for the rest of their lives. There are locavore communities in San Fran, Boston, NYC, and pretty much any other city where conscious consumers reside. Consider the following definition of “locavores” supplied by good old Wikipedia:

Local food (also regional food or food patriotism) or the local food movement is a “collaborative effort to build more locally based, self-reliant food economies – one in which sustainable food production, processing, distribution, and consumption is integrated to enhance the economic, environmental and social health of a particular place” and is considered to be a part of the broader sustainability movement. It is part of the concept of local purchasing and local economies, a preference to buy locally produced goods and services. Those who prefer to eat locally grown/produced food sometimes call themselves locavores or localvores.

I don’t know for certain if Woodstock resturants prefer localy sourced organics because it participates in the above ideology or if it is just cheaper and/or better to buy organics from a local supplier as opposed to a national supplier and/or distributor; I can assume, however, that locally produced organics—like those grown in Dordan’s “backyard” next spring—will be free of pesticides and other chemicals and require little energy to transport when compared with those organics shipped in from national/international groweries, insofar as these organics are only traveling to resturants in Woodstock and Crystal Lake. Hurray for sustainability and Dordan being able to particpate in our communitys’ understanding thereof! And who doesn’t like a sun-warmed tomatoe on a late August afternoon?

And for those of you unfamilar with how this all came about (it is not everyday that you hear of a plastic packaging manufaturer who is converting its land into a farm!), let me provide a quick recap:

Emily is best friends with my brother’s and colleauge’s wonderful wife, Karen. Karen introduced Emily to my mother, the wife of Dordan’s CEO Daniel Slavin, as she intended on starting a garden this summer and needed some help with the layout. Emily then explained to my mother that she was in quite the pickle for next year because the land that she is currently using to grow her organics on for her various local customers will not be available next year because it is up for sale. My father and Dordan CEO Daniel Slavin then suggested that Emily come look at the plot Dordan sits on, as it is several acres big, is sheilded from the road, and gets direct sunlight for most of the day. She and her father came to look at our land several weeks ago and finally determined that it would suit their needs for next years’ harvest! And now we are converting Dordan’s “backyard,” or, more approriately, “sideyard,” to a lot for Emily to grow her organics on!

AND, as discussed in a previous post, Emily and Phil have been so generous to help us in the construction of a composter.

Which how-to would you like to hear first: how-to build a composter or how-to start a plot for farming organics? Decisions decisions…

Let us begin with a how-to make a plot for farming organics.

Please note, however, that today is Day 1 of converting the plot into farmable land. Therefore, many further steps must be taken, which of course I will share with you, my packaging and sustainability friends, in real time! By way of introduction, today consisted primarily of measuring the space and staking out the dimensions. Next step is to plow the area and begin working the soil. Details to come!

Day 1 of converting Dordan’s land into a farm suitable for growing organics: Measuring and staking out plot dimensions.

Emily’s current plot is roughly 3/4th an acre; she was hoping to map out a similar space for her plot next year on Dordan’s land.

Here’s Dordan’s sideyard, available for Emily’s farm:

Dordan land available for conversion to farm plot

And to give you some percpective, here is another shot of the land with Dordan to the right.

Available land with Dordan to the right

There are 43,560 square feet in an acre, which means we were looking to achieve a plot size of around 32,670 square feet.  

Emily and Phil began by measuring the desrirable space in Dordan’s sideyard and staking out the dimensions.

The tools needed are measuring tape, wooden stakes, and a heavy-duty hammer.

Imagine the stakes, too!

They decided to begin the plot 15 feet from Dordan’s outer wall (the wall that runs the length of the factory) and 15 feet from the brush that marked the end of our property, giving the plot a width of 45 feet.  

Measuring the width of the plot

By distancing the plot a bit from Dordan and the brush, Emily and Phil maintained that the farm would receive the best sunlight available. Moreover, this 45 foot width is comprised of the most homogenous and flat land available for conversion into a farm, which would make plowing the plot easier come fall. In addition, this placement sheilds the plot from the street and other hooligans, insofar as it is at a lower decline than the street and protected on each side by Dordan itself and the tall and unruly brush.

How Dordan can protect the plot

They then ran the measuring tape perpendicular to the stakes marking the width, until the reached where the land dibits and moves downhill.

Measuring length of plot

A man on a mission!

Where the plot will end due to existing vegetation

This totaled about 210 feel long, bringing the total lot to roughly 9,450 square feet, between 1/5th and 1/4th  an acre.

PISS, it’s not big enough, I thought to myself as I scanned the layout.

“Is it too small,” I asked with a wavering pitch?

“Ah, whatever,” Emily replied, “it will be just fine.”

Phew, I thought to myself. I love people that love the environment!

Let’s back up; I am getting ahead of myself.

The decision to use Dordan’s land did not happen overnight. There were many emails exchanged between myself and Emily as she began considering our offer as a viable business move. Below is a list of issues discussed, which anyone considering converting land into a farm for organics should consult, with Dordan’s answers in bold:

Has the land been sprayed with pesticides or chemicals? If so, when was the last time?

Yes, in the spring of 2010; we spray each spring and fall. Because the land will be converted into a farm beginning this fall, however, Emily has requested that we suspend future plans to spray as it may compromise the integrity of the organics grown in spring 2011.

Is there access to water?

Yes, we have hoses on the side of the building adjacent to the plot. We can also capture the rain collected from our roof via the downspouts in large barrels; because the plot has a gentle downcurve to it, we could use gravity to pull the collected rainwater from the barrels throughout the plot, as a form of elementary irrigation, in concept. How cool is that! (I will be honest, these weren’t all my ideas!).  

Is there access to elecetricity?

Of course, right inside the door adjacent to the outlined plot.

Is there storage space for our tools?

Yes.

Would you consider erecting some type of greenhouse next to the plot? Many types of vegetables require “starting” before spring because they have a longer growing seasons. A greenhouse therefore allows you to start the seedlings in a warm and protected environment and then transfer them to the outdoor plot when the weather beckens it.

We are totally open to looking into mini-greehouses and look forward to your suggestions.

Tune in tomorrow to learn how-to begin construction on a home-made composter. Many pictures to come!

Hello my packaging and sustainability friends!

I sound like a broken record but again, I apologize for not blogging this week; please forgive me!

I have been super busy with creating new marketing materials and restructuring our advertising mix on greenerpackage.com. Check out our new and improved Design for Sustainability white paper here: http://www.greenerpackage.com/corporate_strategy.

And my fabulous Recycling Report here: http://www.greenerpackage.com/blisters_clamshells and here http://www.greenerpackage.com/recycling.

And guess what: PlasticsNews is going to publish my recycling report in the “perspective” section. Look out for it in print in the next 3-4 weeks.

Oh and for all you Packaging World E-newsletter subscribers, look out for our Recycling Report in the August New Issue Alert, scheduled to go out tomorrow! My ad man told me that pictures of people generate more interest (and therefore clicks and leads), so I include the picture of me giving the thumbs-up sign in my ghost buster suit in the garbage during our first waste audit (the one before I got all sweaty and sad). Ha! Good times…

I don’t know if I told you guys but when Dordan was exhibiting at the Walmart Expo I met a gentleman from SupplierHub, which is this online education exchange for private packaging buyers and sellers for Walmart. Anyway he was super nice and I got him hooked on my blog (Hello if your reading this!) and now we are advertising on this site! Go Dordan!

And lastly, I have implemented some changes on Dordan’s website under the “sustainability” tab to reflect our new social and environmental sustainability efforts. While I still have to create some of the language for the new pages it is “live” so check it out; I am quite proud: www.dordan.com.

Advertising excuses aside, the main reason I haven’t been blogging is because I have been passed the Pack Expo baton, which means I am coordinating the show for the first time ever. I was totally freaking out because I just inherited this project and I thought the due date for submitting all the order forms was August 17th but its SEPTEMBER 17th, phew! So now I can relax and resume my blogging!

Ok, enough random embellishments for the day, let’s talk sustainability!

We are going to begin construction on our composter next Tuesday, yippee! I sent an email to the woman who is helping us (also the farmer who is going to use our land to grow organics for the Woodstock community), asking if we needed to begin collecting our food waste. If so, we have real motivation to begin educating our employees about source separation; that is, segregating out the food waste from the food packaging waste, garbage, and recyclables.

As an aside, we just got in some new bio-based material to sample, which is certified “OK to home compost.” This material is unique in that it exceeds the standard 120 degrees F heat deformation temperature currently dominating the market AND can break down in ANY disposal environment, besides landfill. If this is “true,” then this is crazy cool as one of my biggest concerns with biodegradable plastic packaging is that it often doesn’t make it to its intended disposal environment, which is usually an industrial composting facility (D6400 Standard for Industrial Composting). ANYWAY I’m excited to play mad scientist and test the performance of this new material’s biodegradation by tossing it our soon to be erected compost pile. While I will not be able to determine if it completely biodegrades (no plastic particulates available after 90-180 days) because I don’t have insanely microscopic eyeballs, I will be able to determine if it breaks down until no longer visible. By conducting a test of this material’s biodegradability in our compost pile, I will be more comfortable adding it to the reservoir of resins Dordan offers our customers and prospects. So that’s pretty cool…

In regard to my work with our community schools:

I met with the co-chair of the Environmental Task Force for Woodstock School District 200 yesterday. He was super duper nice and I liked him right away! The ETF, he explained, is this organization of administrative folk, including school principals, and two student representatives, who discuss and implement different sustainability initiatives at the schools. One project they are working on this fall is an energy contest, whereby the D200 schools compete to see which one can reduce their energy use the most. They envision having this big thermometer, of sorts, which shows how much energy they have used per week compared with the previous school year. Sounds neato!

The co-chair of the ETF was also interested in having me talk about the field of sustainability as a profession in hopes of generating more interest in environmental sciences. I think this is great! I can’t believe I may be one of these people that comes into schools on “career day;” how funny!

As the meeting came to an end, I provided him with a couple suggestions for how I thought my work could enhance the goals of the ETF. I offered COMPASS tutorials so students could be introduced to life cycle analysis as a methodology for assessing the sustainability of a product or service; recycling education; and, a discussion on environmental advertising and manipulative and misinformed advertising claims. I still remember taking a class in high school called Rhetorical Analysis of Media, which introduced for the first time the idea that I was being marketed to as a consumer and encouraged an awareness and analysis of said media. It was such a cool class and I would love the opportunity to encourage this kind of reflection among students in the sphere of environmental marketing claims, as so many are, in my opinion, flirting with that fine line between reality and greenwashing. In a nut shell, I am really excited to get involved with D200 schools and help spread the love of all things sustainable!

Talk tomorrow!

I heart Dordan!

August 5, 2010

Hello world! Again, I apologize for my lack of blogging this week. I just thought I would let the recycling report marinate for a bit…

Anyway, guess what happened yesterday: the Metra train that I take from Chicago to the office everyday HIT and TOTALED a car at the Des Plains stop. It was totally crazy!

Read the press release here:

http://www.nbcchicago.com/news/local-beat/Car-Bursts-into-Flames-Driver-Killed-After-Train-Collision-99950479.html.

Ironically, and not to get all metaphysical or anything, but as one soul left this world, another came in. Check out this article about how a pregnant woman gave birth in the traffic caused by the Metra accident:

http://www.nbcchicago.com/news/local-beat/baby-delivery-firefighters-birth-train-accident-metra-100021949.html.

Weird bears. And, totally unrelated but worth mentioning, they are filming Transformers literally a block from my house—I got to see the transformer trucks and everything!

Okay, enough personal embellishments for the day.

Actually, I have one more; humor me.

Drum role please…

Yours truly has been nominated for the Executive Committee of the Sustainable Packaging Coalition! If I “win” I get to serve on the Executive Committee for three years and act as a representative for all packaging converter member companies. AWSOME.

After learning of my nomination, I was asked to provide a bio and other information. This is what I wrote:

SPC Executive Committee Nominee Description

Chandler Slavin, Sustainability Coordinator, Dordan Manufacturing Company Inc.

  1. Identify your company in one of these categories: material manufacturer, packaging converter or brand owner/retailer.
    1. Packaging Converter—thermoformer
    2. Brief bio:
      1. Chandler was employed as Dordan’s Sustainability Coordinator in fall 2009. After performing months of research on packaging and environmental issues, Chandler began implementing sustainability initiatives at Dordan and working to attain a more robust environmental vision for plastic packaging. Invited to be the co-lead of Walmart-Canada’s PET Subcommittee of the Material Optimization Committee in winter 2010 due to her work on recycling clamshells, Chandler continues to collaborate with stakeholders to increase the diversion rate of PET packaging. Chandler embraces an integrated approach to sustainability; that is, one of economic, social, and environmental sustainability. Chandler’s environmental sustainability efforts include making Dordan a zero-waste facility. Her social sustainability initiatives include working with District 200 schools to educate students about recycling; she has also arranged for a farmer to use a portion of Dordan’s land in spring 2011 for the production of organics for the Woodstock community in hopes of preserving its longstanding culture of locally-sourced products.
    3. High-resolution photo (at least 30 dpi):
      1. To come.
    4. Why do you want to serve on the SPC Executive Committee?
      1. I want to serve on this Committee because I am passionately dedicated to the goals of the SPC; that is, working to develop a more robust environmental vision for packaging through education, supply-chain collaboration, and industry-led initiatives. I truly admire the SPC’s science-based approach to understanding packaging and sustainability and share their commitment to transparency and their value of a life-cycle based approach to interpreting the “sustainability” of packaging and packaging systems.
    5. What can you contribute to the SPC Executive Committee?
      1. I can contribute my phenomenal project management, technical writing, and database research skills to the SPC if nominated. I am a very clear communicator and my attention to detail is impeccable as is my dedication to organization outstanding. In addition, I have spent months researching all the hot button issues and have a very integrated understanding of the complexities surrounding “sustainable packaging.” I consider myself well versed on issues pertaining to packaging waste management, bio-based resins, life-cycle assessment, sustainable packaging metrics, and more.

Who wouldn’t vote for me with a description like that? Ha! In all seriousness though, I am super excited because I really admire the SPC and would love the opportunity to become more involved with the organization. If any of my diligent followers are members of the SPC, please vote for me. Ha, the campaigning has begun!

Ballots go out after the SPC meeting in Phoenix in September; I will keep you all posted!

Okay, let’s talk sustainability.

I have really great news: the local farmer that grows organics for the Woodstock community has finally committed to using Dordan’s land next summer! I am super excited because the land that Dordan sits on is really nice and not being used to its fullest potential. By donating the use of this land to a local woman who sustains herself on the ability to provide organics to the local community, Dordan can truly begin to understand itself as a socially sustainable company! And it makes me all warm and fuzzy inside.

AND this wonderful specimen of a farmer is going to help us build a composter! In a previous post I spoke about being confused over what kind of composter to buy because there are sooooo many different types. After speaking with a lot of people, it was explained that the amount of compostable materials generated would determine the type of composter to buy. This suggestion, consequently, provoked me to perform our first waste audit, which was super insightful, but didn’t really provide the concrete data I was looking for in regard to compostable waste generation. Luckily for me this local farmer, who is also a woman (super cool!), said she would help us build one out of old wood pallets, chicken wire, and some good old handy man skills. We are going to begin constructing the composter next week! Don’t worry—I will definitely do a “How-to Build a Composter” post so you can all do the same without having to go through all the confusing research! YAY Dordan!

AND I have started moving forward with District 200 schools in regard to educating students about recycling. Oh as an aside, check out this answer to “frequently asked questions” on a competitor’s website. It is silly; should I send them my white paper? Ha!

Frequently Asked Questions

Is thermoformed plastic packaging recyclable?

Yes, both PVC and PET are recyclable materials. PET can even be deposited in your local curbside refuse container. At Universal Protective Packaging, Inc. (UPPI), we realize that everything we do ultimately has an impact on the environment. As a result, we have a recycling program in place with our primary material supplier in which we grind both PVC and PET scrap and then sell it back to the material supplier through a closed-loop recycling program.

This “answer” makes no reference to post-consumer versus post-industrial, which makes a HUGE different in regard to recycling plastic packaging. They are totally misinforming the reader…yikes!

Anyway, I had a meeting with the assistant of the Superintendent of District 200 on Tuesday and I am going to begin my involvement with them by attending their first Environmental Task Force meeting in September. Members of this Task Force include several principals and other administrative folk who oversea all the sustainability programs implemented at the different schools. I am excited! Here is an email I received today, getting the ball rolling:

Dear Ms. Slavin:

I am the co-chair of District 200’s environmental task force and received your contact information from the assistant of the Superintendent.  I am also an environmental science teacher, chair of the young defenders and green club.  We are planning on organizing an energy contest between the buildings and we thought you might have ideas on how to market the information to each school.  I also would love to talk with you regarding our environmental science program and how you can get involved with some students.  Is it possible to meet some time in the next week? I attached my AP Environmental science curriculum so you can see the topics we cover. 

GROOVY!

I have also been hooked up with the Woodstock Rotary Club, whose members would like me to conduct some recycling seminars at the Woodstock library.

Ahhhhhh what you can accomplish when you offer your services for free!

Well I think I have rambled long enough. I am just happy that this whole social sustainability thing (growing organics, grassroots education efforts, etc.) is taking off. I heart Dordan!

Tootles!

Happy Monday Funday! I hope everyone had a nice weekend and one full of relaxation!

As most industry-folk know, the Global Packaging Project released its “A Global Language for Packaging and Sustainability: A framework and a measurement system for our industry” a week ago-ish, which discusses, as the title implies, a global metric for assessing the sustainability of a given package or packaging system. Pack World’s/Greenerpackage.com’s Anne Marie Mohan provides a good summary of the project here with the report(s) available for download: http://www.greenerpackage.com/metrics_standards_and_lca/gpp_releases_global_framework_measurement_system_sustainability.

As Mohan explains, the GPP looks to create a GLOBAL metric for quantifying the “sustainability” of a package/packaging system. While the Walmart Scorecard and the SPC’s Metrics for Sustainable Packaging exist in isolation, this project looks to be the over-arching governance on sustainable packaging metrics, absorbing the work of both the SPC and Walmart. From what I believe, if a new metric wishes to be added to the Walmart Scorecard, it must first be presented to the GPP for consideration and validation.

For those of you unfamiliar with the concept of “sustainable packaging metrics,” a “metric” can be understood as an “attribute” that a given package or packaging system has in the context of the environment from a life cycle approach. For instance, packaging weight could be a metric taken into consideration when trying to quantify the environmental profile of a given package, as is the case with the SPC’s COMPASS packaging life cycle assessment modeling software and the Walmart Scorecard (packaging weight informs the energy required to transport the product/package throughout the supply chain and consequentially impacts GHG emissions, fossil fuel consumption, etc.)

Unlike the Scorecard and COMPASS, however, this global set of metrics takes into account social and economic indicators, in addition to the environmental ones; in my opinion, this integration makes the GPP’s approach to assessing packaging sustainability a much more holistic and therefore efficient tool than those currently in use.  

Taken together, the GPP proposes 52 metrics that need to be recognized in the discussion around issues pertaining to packaging and sustainability. 52, isn’t that wonderful!!!

And here are some of my favorites:

Environmental—chain of custody: This questions if the production/cultivation of the feedstock (cellulous vs. fossil fuel) is done so “sustainably.” Think Forest Stewardship Council…AWSOME!

Environmental—water used from stressed sources: This metric questions where the water comes from that facilitates the production/cultivation of the packaging feedstock. Check out the Global Water Tool, based on several independent sources, which provides a global water scarcity mapping function for the identification of production activities occurring in stressed or scarce watersheds:

http://www.wbcsd.org/templates/TemplateWBCSD5/layout.asp?type=p&MenuId=MTUxNQ&doOpen=1&ClickMenu=LeftMenu=LeftMenu

There’s this, too:

http://www.ifu.ethz.ch/staff/stpfiste/index_EN

Economic—packaged product wastage: this metric questions the value of packaged product lost due to packaging failure. I like this one because it is so simple; it reaffirms the number one function of packaging, which is, to protect the product. In a time when “smaller product to package ratio”, “material reduction” and “downgauging” has become, for the most part, our industries’ approach to “sustainability,” it is nice to be reminded of the necessity for excess…

Social—community investment: This metric questions the role a corporation plays in its community. Because Corporate Social Responsibility reports are so in vogue, it’s nice to see that such efforts will be quantified with this assessment, hopefully influencing purchasing decisions.

For the other 49 metrics, check out the report here:

http://globalpackaging.mycgforum.com/allfiles/TCGF_Packaging_Sustainability_Indicators__Metrics_Framework_1.0.pdf

Ok folks, that’s all I got for today. I am researching how to perform a waste audit so we can determine what type of composter would be the most appropriate for Dordan’s food and yard waste generation. Details to come!

Greetings!

I know I said I was going to have a juicy email for you today about all things composting BUT I just got done with Dodan’s “Story to Sustainability,” which I wish to share with you. I intend on submitting it to some of my colleagues in the publishing world to see if it would resonate with their readers/subscribers; if so, perhaps we could get some coverage. Let’s say HURRAY for free press!

Granted it is a little cheesy and I definitely tout my own horn a bit, I think it still helps to convey our understanding of sustainability, which sets us aside from our competition.

The part that gets good is after the “this brings us up to present day” section because it discusses how “sustainability” for us is an ever-evolving concept that draws on much more than marketing claims but an integrated approach to a constructed ethos. Sounds heady, huh?

Enjoy!

Dordan Manufacturing Co. Inc.

Our Story to Sustainability

Dordan Bio:

Dordan Mfg. is a Midwestern based, National supplier of custom thermoformed packaging solutions such as clamshells, blisters, trays and components. Family owned and operated since 1962, Dordan Mfg. prides itself on being “the total package:” From our extremely sophisticated engineering and tooling capabilities to our punctual production and superb customer service, Dordan Mfg. is a one-stop-shop for high-quality custom thermoformed packaging.

Description of Dordan’s approach to sustainability, prior to 2009:

 Dordan has always been economically—and therefore conveniently environmentally—“sustainable” by recycling our industrial scrap and implementing energy-saving techniques. Below is a list of our internal sustainability efforts prior to 2009:

  • We have replaced the 88 Metal Halide light fixtures in our factory that each used 455 watts of electricity, with 88 Fluorescent fixtures that each use 176 watts, for a total electrical savings of 150,250 kilowatt-hours per year. This represents a reduction of approximately 150 tons of CO2 per year being released into the atmosphere.
  •  All of our internal scrap plastic is returned to the manufacturers of plastic sheet and rolls to be recycled and remanufactured as usable plastic sheets or rolls. Our PVC scrap is currently sold to a manufacturer that reuses it to make RPVC, which often times is remanufactured into PVC piping, siding, and deck products.
  •  All of our scrap aluminum is collected internally and sold to a metal scrap buyer; this material often times is remanufactured into new products.
  •  We use pressed wood pallets in addition to traditional wood pallets. Our pressed wood pallets are made in the USA of pre- and post- consumer wood waste; they are cradle to cradle certified as sustainable; and, considered source reducing insofar as pressed wood pallets weigh 50% less than traditional wood pallets and because they nest during shipment and storage they also require 50% less space. This translates into roughly a 50% reduction in the number of trucks needed to transport our skids to us. A 50% reduction in trucks results in a 50% reduction in CO2 emissions.

 Dordan also performed an analysis of the materials we use to help quantify the above statements. While this analysis was performed several years ago during the height of the economic boom and therefore production, we believe they help contextualize our internal materials management for sustainability. Consider the following:

  • Dordan has purchased 3 million lbs. of reprocessed plastic from our suppliers within the last 12 months; that is nearly 75 full truck loads.
  • Dordan sends out 1.3 million lbs. of plastic scrap annually to be recycled, which equates to 25,000 lbs. per week.
  • Dordan has purchased nearly 2 million lbs. of cartons with 30%-50% recycled content; that’s almost 1,000,000 lbs. of purely recycled corrugated.
  • Dordan has purchased nearly 70,000 lbs. of 100% recycled pressed wood pallets and has sent out almost 100,000 lbs. of scrap pallets to be recycled. Combined, that is more than 4 truck loads of 100% recycled wood.
  • Dordan has purchased over 11 tons of aluminum that has a recycled content of 70%-90%. In addition, we have recycled almost 10,000 lbs. of scrap aluminum.
  • Dordan has recycled 250 gallons of petroleum products.

Dordan’s Story to Sustainability:

While Dordan has always been economically and therefore environmentally sustainable with its post-industrial materials and energy use, it wasn’t until about a year ago when Dordan’s understanding of the “sustainability movement” transformed, resulting in a much more aggressive sustainability platform. For the first time since its incorporation in 1962, Dordan was being asked questions that it didn’t know the answers to; questions not about thermoforming, engineering or polymers, but questions about the environment, greenhouse gases, and fossil fuel consumption. Because Dordan had always been very successful at doing what it does best—thermoforming—it never honestly accessed the sustainability movement and its place therein…until now.

This time coincided with the CEO’s youngest daughter, Chandler Slavin, graduating from DePaul University with a degree in Ethics and Social Justice. Beginning as a consultant for Dordan, Chandler utilized her research skills to put together a plastics and the environment 101, per se, to orient Dordan employees about the environmental benefits and drawbacks of plastic packaging. Little did she or Dordan know, however, that this research compilation would be just the tip of the iceberg on all things sustainable.

Chandler’s consultancy quickly turned into a full-time job when Dordan’s CEO realized that this “green movement” wasn’t a fad; it was here to stay. While CEO Daniel Slavin should never be considered a cynic of the green movement, his reluctance to jump on the green bandwagon was a result of his history: it wasn’t the first time that packaging—specifically plastic packaging—had been targeted by environmentalists for its perceived environmental inadequacies. Therefore, Daniel assumed he would continue to do what he does best—good business—and let the green movement nestle within its specific niches.  To his surprise, however, the green movement began to have a much more active role in business decisions—even his business decisions—and Daniel decided it was in his and his company’s interest to honestly access this new phenomenon.

Chandler was appointed Dordan’s Sustainability Coordinator in September of 2009 with the task of trying to uncover the truth about plastic and sustainability. While Daniel was aware that he ran a plastics manufacturing company, he never let that trump the direction of Chandler’s research; he encouraged honestly, transparency, and attention to detail. Luckily, his ethics of good business paralleled his approach to sustainability: honesty and integrity before all else.

While trying to uncover the truth about plastic and sustainability, Chandler went to her first business conference in Atlanta: the Sustainable Packaging Coalition was hosting their fall, members-only meeting. While there, Chandler had a crash course with packaging and sustainability: though most of the member companies had been in the world of sustainability for a while, Dordan was very new and therefore had a lot of catching up to do. Suddenly Chandler was bombarded with terms like life cycle analysis, waste management, biodegradability, cradle to gate, and many others. In this new and very focused world, Chandler knew Dordan had to rise to the challenge; otherwise, it may compromise the reputation that it took almost 50 years to cultivate; that is, one of excellence, expertise, and good works. 

While at the SPC conference, Chandler learned that thermoformed packaging, along with most packaging materials, usually ends up in landfill. Outraged that her family’s pride and joy wasn’t being recycled, Chandler, with the support of Dordan, took it upon herself to discover: (1) why thermoformed packaging was not accepted for recycling in most American communities; (2) how thermoformed packaging can be integrated into the existing recycling infrastructure. Armed with nothing more than a recent graduate’s altruism and idealism, Chandler took to the books, to uncover the complexities of recycling in America.

These efforts and others are discussed in our blog, recyclablepackaging.org, which narrates our day-by-day attempts to recycle thermoformed packaging. The most notable discovery prior to 2010 was that our RPET packages, which are certified as having a minimum 70% post industrial/consumer content, moved through the optical sorting device at a recycling plant just like PET bottles. In other words, there was no “optical” difference between our RPET packages and the bottle-grade PET; therefore, the reason why thermoformed packaging is not recycled has nothing to do with the inability or ability to sort the resins; it is because of good old economics of supply and demand, sprinkled with the need for technology and investment.

After this discovery, our clamshell recycling initiative came to a stand still. Most municipal contacts articulated that our approach to recycling thermoformed packaging, that is, incorporating RPET thermoforms into the existing PET bottle recycling infrastructure, was technically impossible due to different IVs between bottle-grade PET and thermo-grade, different melting temps, densities, etc. Receiving contradicting information from different contacts, Chandler had no idea if Dordan’s approach to recycling thermoforms was valid or not.

It was not until the early spring of 2010 that Dordan’s clamshell recycling initiative finally got some attention. Recyclablepackaging.org caught the eye of Walmart-Canada’s Sustainable Packaging Coordinator, who was coincidently in the process of managing a Committee looking to achieve zero-waste for several hard to place materials, thermoform-grade PET being one of them. Because of my assumed expertise on recycling PET, I was invited to participate in the second meeting of Walmart-Canada’s Material Optimization Committee.

Unlike in the States, Canada has some product stewardship legislation on the books, which requires producers/brand owners/first importers to finance the management of their products’ waste/packaging waste post-consumer. This, consequentially, facilitates collaboration between industry and municipality, thereby resulting in constantly improving diversion rates. Because Canada has a much more sophisticated waste management system than in the States, Dordan was really excited to be able to work with a Committee that very well may be able to find a way to economically recover thermoformed packaging post-consumer.

A month after returning from the MOC meeting, Chandler was invited to be the co-lead of the PET Subcommittee. By working with stakeholders throughout the supply chain, this Committee looks to incorporate RPET/PET thermoforms into the existing PET bottle recycling infrastructure. By focusing on the development of local markets and possibly, limiting the amount of PET recyclate that leaves the country, zero-waste for PET packaging post-consumer, bottle grade and thermo-grade, may actually become a reality.

After spending a considerable amount of time and money researching issues pertaining to packaging and sustainability, Dordan decided to switch its focus. While previously all the work on sustainability had been from a macro-level, Dordan now wished to address sustainability issues from a micro-level. What this means is that the first 6 months of Chandler’s employment was dedicated mostly to trying to understand “sustainability.” The next 6 months, therefore, would now be focused on Dordan and its place within this ambiguous concept.

And this brings us up to present day: just last week Dordan’s CEO announced his new sustainability project; that is, zero-waste. With the hopes of diverting all Dordans’ waste from landfill, this initiative is multi-faceted and draws upon contemporary constructions of sustainability—the economic, social, and environmental.

The economic dimension of our approach to sustainability is quiet self-explanatory: Stay in business and continue to provide jobs and benefits to our employees.

The environmental dimension of our approach to sustainability, while introduced above, now becomes more focused. While recycling thermoforms will always be a goal at Dordan as will staying well-versed in issues pertaining to sustainability and packaging, we now wish to improve our facilities “carbon footprint.” While our action plan to achieve zero-waste has yet to be finalized, we intend on doing the following:

  • Purchasing a composter for Dordan’s food and yard waste. By being able to compost Dordan’s organic waste, we will be one step closer to achieving our goal of zero waste;
  • Working with Dordan suppliers and third-parties to find a home for all our post-industrial material;
  • Working with third-parties to find a home for all our office waste.

And lastly, the social dimension of our approach to sustainability, which is unique in its conception, can be described as follows:

Dordan is donating the use of a portion of the land that its plant sits upon to a local woman who specializes in horticulture and provides fresh organics to local restaurants and farm markets. While previously she was able to grow her produce on a farm provided to her, said opportunity may not be available for the summer of 2011. Without having a piece of land to grow her crops upon, she would be unable to provide for herself and her family, and the local restaurants and markets she provides her food to would have to look to another, non-local supplier. Because Woodstock is a very environmentally-conscious community, the idea of shipping in fresh produce from an unknown location would not resonate with the demographic. “Locavores” is the term ascribed to those conscientious consumers who try to buy produce grown within 100 miles of their residence; in doing so, they work to counter the contemporary globalization of the food supply, which has serious consequences for the environment, our health and our community. By providing this woman with land upon which to grow organics for the community, Dordan feels as though it has a place within the social sustainability component of our understanding of “sustainability.”

Lastly, Dordan’s Sustainability Coordinator is working with the Superintendent of the Woodstock School District in the organization of a presentation about recycling. While previously such education was the responsibility of an outside party, funding for such education has been cut; consequentially, Woodstock students are not learning about recycling. Because Dordan believes that the best way to increase recovery rates for materials post-consumer is education, we are excited about our grassroots approach to waste management.

Dordan looks forward to reaching its goal of zero waste and working with and in our community. By doing our part, we believe that “sustainability” is not so much about one material versus another or one approach versus another but about cultivating an ethos; one that takes into account the role that sustainability plays in society and our role therein.

Good afternoon world!

I am SoOoOoOoOoOoOoOooooooOoOO EXCITED!

Why, you ask?

Because…I have a new Sustainability Initiative to oversea at Dordan. And you, my diligent blog followers, are the first to know!

Dordan Manufacturing Company Incorporated is proud to announce its goal of becoming a zero waste facility!

We will begin to approach this goal by purchasing a composter for the food and yard waste generated by Dordan’s employees and facility…

We will then use this compost to nourish our “Victory Garden,” which will produce organics for local charities, community events, and ME (maybe I will share with other employees if I’m feeling generous…)! Just joshing; I’m happy to spread the joy!

Because Dordan sits on a nice piece of earth and because everyone likes gardens and fresh veggies, we thought that this would be a great place to do well by our community and our environment. I don’t know why but I am positively tickled pink that I got the green light to pursue this initiative.

And how funny…picture us, at Dordan’s booth at Pack Expo, giving out fresh produce to passer buyers (no pun intended)….

A Dordan rep says, “You want a green package? How about some organics grown from our garden fertilized by our own organic waste! BOO YA greenwashers!”

A little spicy, yes, but still, it tells a nice story. And I think the value in all of this is being able to develop a brand and tell a story that will resonate with consumers looking to do well by themselves and the environment. Cool beans!

Granted a goal of zero-waste is an almost impossible goal to attain, it does give us something to work towards… AND, I have spent most of my time at Dordan creating a pro-plastics argument in the context of sustainability and packaging, which is all fine and good and someone needs to do it, but it doesn’t really set us apart from our competition, that is, other Midwestern thin-gauge custom thermoformers.

SO that is when we thought the idea of zero waste was a good one. I don’t know why I get so surprised when sometimes, good works=good business; I guess they aren’t mutually exclusive…who da thunk?

I’ll be honest—I was feeling a little without direction as my work with the Canadian retailer is moving along slowly…very slowly. I think I was just so super excited to be managing a Committee that wanted to recycle thermoforms like me that I kind of lost site of the reality of the situation, which is, that this is business. Granted people do care about the environment and recycling, but often times, said sympathy is catalyzed by business interest. In the case of recycling thermoforms, everyone wants to do it, but no one is ready to step up and take responsibility or the risk. I do know that a lot of people want the post-consumer material and that the demand will continue to rise, especially if retailers start “suggesting” a percentage of post consumer content in packaging sold; what I don’t know, however, is if the economics will support the recycling of thermoforms in the States…ever.

I’ll keep you posted on my work with my clamshell recycling initiatives. Right now, as directed by my co-lead for the Committee, I am shelving my work until the communication of the Committee is better managed for easy correspondence.

BUT, what that does mean, is now I will be blogging about my work on recycling clamshells and our day-by-day attempts to become a zero-waste facility. Oh boy!

Have a splendid afternoon!