NAPCOR/APR release 2009 PET Recycling Report: details progress in recycling thermoforms!!!

October 20, 2010

Greetings my packaging and sustainability friends! I swear, my lot in life is writer’s block: I have been invited to contribute content to SupplierHub’s blog, and am required to submit my first post TODAY, dun dun dunnn. SupplierHub is a closed portal website for Wal-Mart Private Brand suppliers, which looks to aid said suppliers in the attainment of better Packaging and Supply Chain Scores. Check out the website here: http://mysupplierhub.com/login.aspx?ReturnUrl=%2fdefault.aspx

Therefore, my content, in addition to establishing myself as an authority on packaging and sustainability via my participation with the SPC, Wal-Mart SVN, and MOC Committee of Wal-Mart Canada, should help Wal-Mart Suppliers increase their Scores in some way shape or form. Because I sat in on seminars about the Wal-Mart Packaging Scorecard at the Wal-Mart/Sam’s Club Sustainable Packaging Expo in Bentonville and subscribe to the Wal-Mart Packaging Modeling Software 2.0, I feel as though I am fairly well versed in the metrics and therefore could provide some insight into how to get a better Packaging Score; however, because Dordan does not sell directly to Wal-Mart (our customers sell to Wal-Mart), I am unsure how to go about the whole Supply Chain Score thingamajig…I assume it has something to do with supply chain logistics and finding the most economically and therefore environmentally efficient way to manufacture, transport and distribute products at the various Wal-Mart shopping centers throughout America and the world, but that is just an assumption. I often times feel like Wal-Mart is a club that I can’t quite get into, which is conveyed, in my opinion, by the closed portal nature of SupplierHub: Because I am not a Private Brand supplier to Wal-Mart I can’t access the website that I have been invited to contribute blog content to; as an academic, understanding the audience and medium is crucial to creating the content; without which, it is sort of like shooting in the dark. Ohhhh well, you never get anywhere dilly-dallying, right?

By the by, today I should be in Canada at the Walmart SVN/MOC meeting, but I am not. This is for various reasons, which I won’t bore you with. However, I have been watching the presentations via “Global Crossing Conferencing,” which is cool, but don’t have anything too terribly exciting to report. Right now the presenter is discussing Walmart Canada’s action plan for 2010-2012 in regard to the goals outlined by the MOC…and now they are having a break. I love technology!

NOW, drum roll please…NAPCOR/APR have published their much anticipated 2009 PET Recycling Report, which outlines the progress being made in recycling PET thermoforms in the appendix. For the full report, visit: http://www.napcor.com/pdf/2009_Report.pdf. I have also copy and pasted the section on PET thermoform recycling here. Enjoy!!!

ADDENDUM: PET THERMOFORM RECYCLING

The dramatic growth in PET thermoformed packaging has resulted in pressures from environmentalists, brand owners, policy makers, recycling program operators, and most importantly, consumers, for a recycling end-of-life option. Although additional post-consumer RPET supply is arguably the most critical issue facing the industry, a variety of technical issues have prevented existing PET bottle reclaimers from including PET thermoforms in the bottle stream. As a result, the potential value of this growing PET packaging segment is not being successfully realized.

NAPCOR has made recycling of PET thermoforms its highest priority and to that end, has been working with collectors, intermediate processors, reclaimers and end markets to identify and clearly define these technical issues, and to eliminate the barriers to successful recycling. These barriers include: look-alike packages made from
OPS, PLA, OPP and PVC that require advanced autosort technology; certain adhesives used for paper labels on PET thermoforms; package geometry; and wide variability in intrinsic viscosity.

In 2009, NAPCOR facilitated the shipment of almost one million pounds of PET thermoforms to various reclaimers and end markets in an effort to better understand and remedy these barriers. As a result of this work, it is anticipated that there will be various market options for this material in the near future. This expectation is based on both planned retrofits to existing plants to enable them to handle the variety of shapes and sizes associated with PET thermoforms; new plants being designed to accommodate PET thermoforms; and further work with the PET thermoform manufacturers to establish common adhesive and other “design for recycling” guidelines to address technical barriers to recycling. NAPCOR is committed to working on this issue until PET thermoforms can be labeled “recyclable” in the truest sense of the word (see http://www.napcor.com/PET/positions.html for the NAPCOR position statement on Use of the Term Recyclable), and is optimistic that its efforts will be successful.

NAPCOR acknowledges the strong support of this effort by Stewardship Ontario, Waste Diversion Ontario, The Association of Postconsumer Plastic Recyclers (APR), and the Canadian Plastic Industry Association (CPIA), without whose collective assistance we would not have made nearly the progress achieved to date.

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